The production of bodyboards with Hexaflex technology requires a precise and sophisticated manufacturing process that relies on CNC (Computer Numerical Control) machines. This process transforms a block of PP foam into a technological masterpiece:
The intricate structure of Hexaflex, characterized by its honeycomb-like pattern, effectively disperses impact forces. This minimizes the risk of cracks and dents, extending the lifespan of the board.
The strategic placement of flexible zones within the Hexaflex structure allows the board to bend and flex in response to wave forces. This optimized flexibility enhances the surfer's ability to maneuver and perform advanced maneuvers.
The robust construction of Hexaflex ensures that the board can withstand the rigors of frequent use and exposure to harsh marine environments. This durability translates to long-lasting performance and reduced maintenance requirements.
The best job in the world?
Based in Indonesia, Zsolt is our on-water R&D. He runs controlled A/B tests on prototypes focusing on flex profile (longitudinal + torsional stiffness), load/unload timing, and rebound speed under real wave pressure. He evaluates rail engagement and release, channel water-flow behavior (hold vs. release), and bottom contour efficiency for acceleration and projection. Feedback is logged on drive, transition smoothness, stability at speed, and control in chop, then we iterate construction (lamination schedule/layup) and shape (rails, tail, channels) until the response is repeatable and predictable.
Fastest bodyboards performance starts with speed — from drop to trim, from cutback to final lip. A bodyboard isn’t just about shape — it’s about
At HexaBoards, we believe performance starts at the bottom of the board. That’s where hydrodynamic science meets the rider’s experience in the wave. Two of
